Magentis and Optima repair since 2000 of release
1. Engines
2. Greasing system
3. Cooling system
4. Control and decrease in toxicity
5. Fuel system
6. Ignition system
7. Coupling
8. Transmission
9. Power shafts, axes
10. Suspension bracket
11. Steering
11.1. Specifications
11.2. Check of a free wheeling of a steering wheel
11.3. Check of an angle of rotation of forward wheels
11.4. Check of return of a steering wheel in a starting position
11.5. Check of a torque of a pin of the spherical hinge of a tip of steering draft
11.6. Check of level of liquid
11.7. Liquid replacement in a hydraulic drive of the power steering
11.8. Pumping of hydraulic system of the amplifier of a steering
11.9. Check of a tension of a belt of a drive of the pump of the power steering
11.10. Check of pressure of liquid in hydraulic system
11.11. Steering column / helmsman shaft
11.12. Steering transfer of cars with the power steering
11.13. Power steering pump
11.14. Power steering hoses
11.15. Electronic system of the amplifier of a wheel
11.16. Search and elimination of malfunctions of a steering
11.17. Search and elimination of malfunctions of a steering of EPS
12. Brake system
13. Body
14. Central air
15. Electric equipment
16. Electric circuits
 










11-12-rulevaya-peredacha-avtomobilejj-s-gidrousilitelem-rulya.html

11.12. Steering transfer of cars with the power steering

Removal

 PERFORMANCE ORDER

1. Merge liquid from the power steering mechanism.

2. Turn out a bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer.

3. Take шплинты and unscrew nuts of fastening of pins of spherical hinges of tips of steering bent for to rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering drafts from rotary fists.

4. Temporarily disconnect the forward exhaust silencer.

5. Turn out connecting bolts of a lobby and a back support.

6. Turn out assembly bolts (6EA) of fastening of a cross-piece.

7. Disconnect pressure head and returnable hoses from a case of steering transfer.

8. Turn out bolts of fastening of a case of steering transfer and remove steering transfer together with rubber support.

Move steering transfer to the right and remove it from a cross-section beam.


At removal of steering transfer be careful not to damage protective covers.

9. Remove the stabilizer of cross-section stability.

Dismantling

 PERFORMANCE ORDER

1. Remove a tip of steering draft from steering draft.

2. An edge of a screw-driver remove a protective cover of the spherical hinge of a tip of steering draft.

3. Remove a collar of fastening of the goffered protective cover.

4. Remove a clip of fastening of the goffered protective cover.

5. Move the goffered protective cover to steering draft.

At replacement of the goffered protective cover check lack of a rust on steering transfer.

6. Remove a giving pipe from a case of steering transfer.
7. At slow moving of a gear lath merge liquid from a case of steering transfer.

8. A chisel remove a lock washer of fastening of steering bent for to a gear lath.

9. Remove steering draft from a gear lath.

At removal of steering draft be careful not to turn a gear lath.

10. Turn out a lock-nut of fastening of a stopper.

11. The special tool 09565-31300 turn out a stopper from the basis of steering transfer.

12. Remove a spring, an emphasis and the plug from a case of steering transfer.

13. Unscrew from an end face two самоконтрящиеся nuts.
14. Remove a dustproof cover.

15. Passatizhami for removal of a spring ring remove a spring ring.

16. A hammer from soft metal beat out a gear wheel and the valve together with oil consolidation.

17. An edge of a screw-driver turn a stopper of a gear lath clockwise while the end of a lock ring does not leave a groove in a case of steering transfer.

18. When the end of a lock ring leaves an opening of the case of the cylinder of a gear lath, an edge of a screw-driver turn a stopper of a gear lath counter-clockwise and remove a lock ring.

Do not damage a gear lath.

19. Remove a stopper of a gear lath, the plug and a gear lath from a case of steering transfer, moving them towards the piston.

After removal of a gear lath be convinced that replaced a lateral sealing ring of a case.

20. Remove a sealing ring from the plug of a gear lath.

21. Remove an oil sealing ring from the plug of a gear lath.

22. The special tool 09565-21000 and a hammer remove the ball bearing.

Be careful not to damage the valve cylinder in a case of steering transfer.

23. Beat out the needle bearing and oil consolidation.

24. Special tools 09555-21000, 09573-33100 remove a return washer and oil consolidation from a case of steering transfer.

Be careful not to damage the cylinder of a gear lath in the case of steering transfer.

Check of a gear lath

 PERFORMANCE ORDER

1. Check a gear lath on absence of damages of teeths or their wear.
2. Check surfaces of contact of oil consolidation on absence of damages.
3. Check a gear lath on lack of a deflection or twisting.
4. Check a sealing ring on absence of damages or wear.

5. Check oil consolidation on absence of damages or wear.

Check of the valve of a gear wheel

 PERFORMANCE ORDER

1. Check a lateral surface of teeths of a gear wheel on absence of damages of teeths or their wear.
2. Check surfaces of contact of oil consolidation on absence of damages.
3. Check a sealing ring on absence of damages or wear.

4. Check oil consolidation on absence of damages or wear.

Bearing check

 PERFORMANCE ORDER

1. Check the bearing on absence of jamming or extraneous noise at its rotation.
2. Check the bearing on absence excessive люфта.
3. Check rollers of the needle bearing.

Other checks

 PERFORMANCE ORDER

1. Check a surface of the cylinder of a case of steering transfer on absence of damages.
2. Check a protective cover on absence of damages, aging and cracks.

Assembly

 PERFORMANCE ORDER

1. Grease a surface of sliding of oil consolidation of a gear lath.

Recommended greasing: liquid for the amplifier of a steering of PSF-3

2. Using special tools (09555–21000, 09573–21000, 09573–33000,09573–33100) establish a return washer and oil consolidation in a case of steering transfer to the situation shown in drawing.

3. Put universal konsistentny greasing on all surface of the needle bearing.

Recommended greasing: SAE J310 , NLGI No. 2

4. Fix the needle bearing on the special tool 09222-21100 and establish it in a case of steering transfer to a contact the case tool.

5. Establish noted party of internal oil consolidation in the special tool (09431-11000) and to establish in a gear wheel casing.
  1. Pay attention to the direction of installation of oil consolidation.
  2. Use new oil consolidation.

6. Grease surfaces of oil consolidation of the plug of a gear lath.

Recommended greasing: liquid for the amplifier of a steering of PSF-3

7. Establish oil consolidation in the plug of a gear lath.

8. Grease a sealing ring and, using the special tool (09431-11000) establish it in the plug of a gear lath.

9. Grease teeths of a gear lath and wrap up it a sticky tape.

Recommended greasing: SAE J310 , NLGI No. 2

Do not block greasing a ventilating opening in a gear lath.

10. Establish a gear lath in a case of steering transfer. Then establish the plug and a stopper of a gear lath.

11. Press a stopper of a gear lath before emergence of a pro-point and, turning a stopper, establish a lock ring.

The lock ring should not be visible through an opening in a case of a gear lath.

12. Oil and recommended greasing valve and gear wheel knot and establish it in a case of steering transfer.

  • Recommended oil: PSF–3
  • Recommended greasing: SAE J310, NLGI No. 2

13. The special tool 09222-21100 establish the ball bearing.

14. Establish knot of the case of the valve in a case of steering transfer.

15. The special tool 09432-21601 establish oil consolidation.

16. Establish a spring ring.

17. With a gear wheel turned against the stop clockwise, tighten самоконтрящуюся a nut.

Always use new самоконтрящуюся a nut.

18. Put hermetic on a carving part of a stopper and tighten a stopper the demanded moment.

Inhaling moment: 50–70 N • m

19. To Zachekanta a stopper in two places on its circle.

20. Establish a lock washer and steering draft and in two places зачеканьте a lock washer.

  1. Combine ledges of a lock washer with grooves of a gear lath.
  2. Always use a new lock washer.

21. Establish the plug, an emphasis and a spring in an order shown in drawing. Before installation put hermetic on a carving part of a stopper.

22. Establish a gear lath in the central situation and establish a cover on a case of steering transfer. The special tool 09565-21100 tighten a cover the moment of an inhaling of 20-25 N • m. Weaken a cover on 10 ° and tighten a lock-nut the demanded moment of an inhaling.

Inhaling moment: 0,6–1,3 N • m

23. After adjustment tighten a stopper lock-nut.

If adjustment cannot be executed within a corner of weakening of a cover, check a stopper or replace it.

24. Tighten directing pipe the demanded moment of an inhaling and establish on glue a rubber element.

25. Put greasing on the goffered protective cover and establish it in a flute of steering draft.

The recommended lubricant: SAE J 310 a , NLGI No. of 2 EP

26. Fix a collar the goffered protective cover.

For fastening of the new goffered protective cover it is necessary to use a new collar and a clip.

27. Check that the goffered protective cover is not overwound.

28. Fill a protective cover with lubricant, establish it on the spherical hinge of a tip of steering draft and fix a lock ring.

The recommended lubricant: SAE J 310 a , NLGI No. of 2 EP

29. Establish steering drafts so that the length of the left and right steering drafts was identical.

Length of tips of steering drafts: 47,2 mm

Installation

 PERFORMANCE ORDER

1. Establish a rubber support of steering transfer so that it was combined with openings in a clip and an arm of steering transfer.
2. Check absence of leakages of liquid.
3. Check that the steering wheel turns smoothly.
4. Adjust a convergence of forward wheels.
5. Establish other details taking into account the demanded moments of an inhaling.


«on a step back
11.11. Steering column / helmsman shaft
on the following page»
11.13. Power steering pump