11.12. Steering transfer of cars with the power steering

2. Turn out a bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer.

3. Take шплинты and unscrew nuts of fastening of pins of spherical hinges of tips of steering bent for to rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering drafts from rotary fists.

4. Temporarily disconnect the forward exhaust silencer.

5. Turn out connecting bolts of a lobby and a back support.

6. Turn out assembly bolts (6EA) of fastening of a cross-piece.

7. Disconnect pressure head and returnable hoses from a case of steering transfer.

8. Turn out bolts of fastening of a case of steering transfer and remove steering transfer together with rubber support.

Move steering transfer to the right and remove it from a cross-section beam.

At removal of steering transfer be careful not to damage protective covers.

1. Remove a tip of steering draft from steering draft.

2. An edge of a screw-driver remove a protective cover of the spherical hinge of a tip of steering draft.

3. Remove a collar of fastening of the goffered protective cover.

4. Remove a clip of fastening of the goffered protective cover.

At replacement of the goffered protective cover check lack of a rust on steering transfer.

8. A chisel remove a lock washer of fastening of steering bent for to a gear lath.

9. Remove steering draft from a gear lath.

At removal of steering draft be careful not to turn a gear lath.

10. Turn out a lock-nut of fastening of a stopper.

11. The special tool 09565-31300 turn out a stopper from the basis of steering transfer.

12. Remove a spring, an emphasis and the plug from a case of steering transfer.

15. Passatizhami for removal of a spring ring remove a spring ring.

16. A hammer from soft metal beat out a gear wheel and the valve together with oil consolidation.

17. An edge of a screw-driver turn a stopper of a gear lath clockwise while the end of a lock ring does not leave a groove in a case of steering transfer.

18. When the end of a lock ring leaves an opening of the case of the cylinder of a gear lath, an edge of a screw-driver turn a stopper of a gear lath counter-clockwise and remove a lock ring.

Do not damage a gear lath.

19. Remove a stopper of a gear lath, the plug and a gear lath from a case of steering transfer, moving them towards the piston.

After removal of a gear lath be convinced that replaced a lateral sealing ring of a case.

20. Remove a sealing ring from the plug of a gear lath.

21. Remove an oil sealing ring from the plug of a gear lath.

22. The special tool 09565-21000 and a hammer remove the ball bearing.

Be careful not to damage the valve cylinder in a case of steering transfer.

23. Beat out the needle bearing and oil consolidation.

24. Special tools 09555-21000, 09573-33100 remove a return washer and oil consolidation from a case of steering transfer.

Be careful not to damage the cylinder of a gear lath in the case of steering transfer.

5. Check oil consolidation on absence of damages or wear.

4. Check oil consolidation on absence of damages or wear.

2. Using special tools (09555–21000, 09573–21000, 09573–33000,09573–33100) establish a return washer and oil consolidation in a case of steering transfer to the situation shown in drawing.

4. Fix the needle bearing on the special tool 09222-21100 and establish it in a case of steering transfer to a contact the case tool.

5. Establish noted party of internal oil consolidation in the special tool (09431-11000) and to establish in a gear wheel casing.

Pay attention to the direction of installation of oil consolidation. Use new oil consolidation.

8. Grease a sealing ring and, using the special tool (09431-11000) establish it in the plug of a gear lath.

9. Grease teeths of a gear lath and wrap up it a sticky tape.

Recommended greasing: SAE J310 , NLGI No. 2

10. Establish a gear lath in a case of steering transfer. Then establish the plug and a stopper of a gear lath.

11. Press a stopper of a gear lath before emergence of a pro-point and, turning a stopper, establish a lock ring.

The lock ring should not be visible through an opening in a case of a gear lath.

12. Oil and recommended greasing valve and gear wheel knot and establish it in a case of steering transfer.

• Recommended oil: PSF–3
• Recommended greasing: SAE J310, NLGI No. 2

14. Establish knot of the case of the valve in a case of steering transfer.

16. Establish a spring ring.

17. With a gear wheel turned against the stop clockwise, tighten самоконтрящуюся a nut.

Always use new самоконтрящуюся a nut.

20. Establish a lock washer and steering draft and in two places зачеканьте a lock washer.

21. Establish the plug, an emphasis and a spring in an order shown in drawing. Before installation put hermetic on a carving part of a stopper.

22. Establish a gear lath in the central situation and establish a cover on a case of steering transfer. The special tool 09565-21100 tighten a cover the moment of an inhaling of 20-25 N • m. Weaken a cover on 10 ° and tighten a lock-nut the demanded moment of an inhaling.

Inhaling moment: 0,6–1,3 N • m

If adjustment cannot be executed within a corner of weakening of a cover, check a stopper or replace it.

25. Put greasing on the goffered protective cover and establish it in a flute of steering draft.

The recommended lubricant: SAE J 310 a , NLGI No. of 2 EP

For fastening of the new goffered protective cover it is necessary to use a new collar and a clip.

28. Fill a protective cover with lubricant, establish it on the spherical hinge of a tip of steering draft and fix a lock ring.

The recommended lubricant: SAE J 310 a , NLGI No. of 2 EP

29. Establish steering drafts so that the length of the left and right steering drafts was identical.

Length of tips of steering drafts: 47,2 mm